Components of the Digital Tech Pack Solution

The Tech Pack for clothing is no longer just a static document; it is a dynamic part of a data-driven ecosystem. In our time, the fashion industry is one of the most dynamic places; brands present new fashion every week. In such an environment,  global fashion moves toward “Direct-to-Manufacturer” (DTM) models. The digital Tech Pack acts as a foolproof contract between the brand and the production line. 

A tech pack solution integrates the following 3 core components.

1. High-Fidelity Technical Flats (Vector CADs)

The Tech Pack for clothing is the foundation for the technical drawing of all components. These sketches are 2D vector files, usually created in Adobe Illustrator, that show the garment in a “flat” state. Tech Pack documents are agreed upon between the product line factory and designers. 

• Component Detail: The digital document includes front, back, and side views, along with “detail callouts.” It encompasses all the specific construction methods, including the tiniest details of production, such as a double-needle topstitch or a reinforced bar tack on a pocket.
•  Requirement: One of the effective solutions now includes 3D Renderings and details alongside 2D flats. It shows how the garment volume should appear in real space.

2. The Dynamic Bill of Materials (BOM)

The BOM is a detailed document, and it consists of all the “ingredient list” of the garment. In the BOM, every single item needed for production is accounted for.

• Core Elements: The Tech Pack for clothing includes primary fabrics used in the production process. It contains all the specifications of the GSM and its composition. The lining, interfacings, and threads of the articles are decided in the documents. Even the type and color, buttons, zippers, and brand labels are written in BOM. 
• The “Live” Edge: The BOM is a real-time inventory alternative provider as it connects directly to real-time inventory or supplier databases. For example, if a specific recycled zipper is out of stock, the tech pack shows the alternative solution immediately.

3- Digital Quality Control (QC) & Feedback Loop

The final component of an effective Tech Pack for clothing is a quality improvement in design and production. The Revision Log identifies the descpecies in the production process and in the design. 

• The Loop: The whole process is based on a cyclic process. It starts from the PLAN-DO-CHECK-ACT. In an effective tech pack, the process is cyclical and improves over time. The whole philosophy is to improve quality and become a market leader. 
• Accountability: This history of “Fit Comments” and photo evidence ensures the same mistake is not committed again.  The error correction in the TP documents creates a trail of accountability that protects the brand’s financial interests.

The Effective Solution

Take Away:

A Tech Pack for clothing is the most detailed document for a fashion brand. In a modern-day competitive environment, brands can’t afford a slight mistake in the production stage. Even the tiniest mistake is exploited by competitors.